Online Condition Monitoring

How Online Condition Monitoring Enhances the Machine Efficiency

Modern industries place a high value on optimising efficiency, where even minor disruptions can have significant cascading effects. Even though equipment failures are sometimes disruptive to the quest for perfection, Online Condition Monitoring (OCM) has emerged as a valuable tool. It provides real-time insights into machine health through continuous data acquisition techniques such as vibration …

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Gearbogearbox vibration analysis

How Gearbox Vibration Analysis Helps in Equipment Health

Vibration is the mechanical oscillation of an object at an equilibrium point. Vibration Analysis (VA) is the most effective method to find faults in gearboxes at the initial stage. In a nutshell, vibration analysis is a process that monitors the levels and patterns of vibration signals within a component, machinery, or structure, to detect abnormalities …

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diaphragm pump

How Does Diaphragm Pump Work?

Diaphragm Pump (known as a “Membrane Pump” or an “AODD – Air Operated Double Diaphragm”) is a positive displacement pump that utilises the reciprocating action of a rubber, thermoplastic, or Teflon diaphragm, along with suitable valves on either side (such as check valves, butterfly valves, flap valves, or other forms of shut-off valves), to pump …

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vibration sensors

Vibration Sensors and Their Importance in Rotating and Reciprocating Machines

Machines are the backbone of every industry, and maintaining them is just as important as caring for our health. Among the numerous factors that contribute to the proper functioning of machinery, vibration serves as a crucial indicator. Vibration sensors play a vital role in ensuring the health of machinery and achieving their maximum operational capacity, …

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How-thermal-cameras-used-in-Infrared-thermography

How Thermal Cameras Are Used in Infrared Thermography?

Thermal imaging has emerged as a crucial process in various practical applications,  from home inspections to wildlife research. This advanced technology facilitates real-time monitoring of heat signatures, which can assist in diagnosing potential problems, tracking critical systems, and even saving human lives. This blog post aims to provide an in-depth insight into the fundamental aspects …

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oil analysis tests

Oil Analysis Tests: A Complete Test Guide For Your Equipment

Predictive maintenance is a helpful pathway towards a better understanding of the uninterrupted functioning of machines, allowing for intervention to be carried out before costly malfunctions occur. Oil analysis is a crucial component of this strategic approach. This technique helps to increase the machine’s longevity, avoiding idle hours, and optimising operational procedures. What Is Oil Analysis? Oil analysis (OA) is a …

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machine alignment

Machine Alignment: What Is It and How Does It Work?

Machine alignment is the process of adjusting the position of rotating shafts within equipment to ensure they are properly aligned within a specific tolerance range. Precise alignment minimises stress, friction, and vibration, leading to smoother operation. As a result of reduced wear and tear, the equipment will remain functional for an extended period and be …

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Condition-Monitoring-in-Electrical-Maintanence

Condition Monitoring as a Paradigm Shift in Electrical System Maintenance

Electrical systems and devices have turned into the lifeblood of the modern world. From powering our homes, workspaces, and businesses to diverse manufacturing industries and critical infrastructure, they play a crucial role in our daily lives. However, ensuring electrical systems are safe and reliable is of utmost importance, as the complex interconnection of these systems …

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vibration-analysis-for-equipment-maintanence

How To Use Vibration Analysis To Identify Equipment Problems

Investing in equipment and machinery can be hefty for businesses since the cost involved, from purchase to continuous maintenance, is huge. The cost shoots up when the machinery breaks down, which adversely affects overall production.  Equipment failures are unavoidable; however, vibration analysis is an effective solution you can use to identify changes in the operational …

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MV Switchgear

Can Ultrasonic PD Detection Be Carried Out Non Intrusively on MV Switchgear?

The effectiveness and safety of power distribution networks substantially depend on the correct operation of electrical equipment, including medium-voltage (MV) switchgear. Partial discharge (PD) is the most well-known hazard to the reliability of these systems. PDs, or localised dielectric breakdowns, are triggered by factors like high voltage, moisture, insulation faults, or even mechanical damage to …

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